Soap Day

I make soap.
I don’t make it every day, I am now more of a binge soaper. I make soap every few weeks and when i do make soap it’s usually 9-17+ batches.
The other day I grabbed my new to me Nikon camera so I could take some pictures of what I do.
But of course, the batteries were dead so I turned to my handy dandy droid phone. (which may be a good thing as the phone itself got all greasy and oily!)

How is soap made? Well, it is a chemical process where fats and a liquid are combined w/ an alkali to make soap.
I use food grade oils and nut butters as my fats (some folks use animal fats, but I don’t). I use water or goat milk depending on the recipe (or coming soon … BEER!) as my liquid and for my alkali I use sodium hydroxide which makes a solid bar soap (potassium hydroxide is used to make liquid soap).
To these 3 basic ingredients (fat, liquid, alkali) I then add essential oils for scenting, clays or mineral pigment for color, additives like oats or herbs for exfoliant and etc…
and thus soap is made …

In order to make soap you need those three basic ingredients and you need to have them in correct proportions of fat/alkali/water so that you don’t make a soap that will “take your hide off” also known as lye heavy. Nowadays you can calculate the correct amount with quite a few good online soap calculators. For example: Majestic Mountain Sage and my personal favorite Soap Cal … that’s the chemical part … I am not a chemist, though. I think of myself more as a kitchen witch.

So here is a little peak at what I do on those soap days.

How I make soap for Faerie Made is the process called room temperature cold process. I have been making soap for over a decade, so I am familiar with the soap making process. Prior to making soap this way I highly recommend you practice with melted oils and cooler lye water.

How I do it is I take room temperature oils, and blend them with my stick blender into a slurry.

cold oils blend into slurry

I take my carefully weighed lye (lye is weighed separately)
Lye acurately weighed

and add it to carefully measured water in a ventilated place (ADD LYE TO WATER! NOT OTHER WAY AROUND!!!)
hot lye water

I let sit for a few minutes for the lye water to not look cloudy and then then take hot lye water and add to the room temperature oils.

add lye water

The hot lye water helps the oils to melt. I mix intermittently with the stick blender to break down the last bits of cold oils and butter and to begin to emulsify the soap. I usually add my colorant (mineral pigments such as ultramarines or clays) at this point (unless I am going to make a swirl)
hot lye water melting oils

After a few minutes, the soap begins to come to what is called “trace” which is where when the soap begins to thicken up. Right before then when all the oils are completely melted and is combined fully I will pull out the portion to swirl into separate containers and mix with the swirl colorant.
At this point you can add your essential oils, additives such as herbs, ground oats etc …

add colorant and essential oils

Then pour into the mold.
pour into mold.

For the soaps with a swirl such as my spring limited edition “Demeter’s Reunion” here, I take soap I’ve separated from the main batch, poured on top of the main portion of soap and I will mix it in with a chopstick.
incorporate for swirl

Then cover the soap and go away … until the next day!

The next day you have to unmold and cut the soap into bars. (the following pictures are from the soap making session I did the day before)

My batches are made in block molds, which I then cut into logs, then cut those into bars.
Blocks of soap

Blocks of soap

I have a log splitter which takes the soap and cuts the blocks into logs
Log splitter

Blocks run through log splitter to make logs

Pretty logs of soap!

now to cut into bars

cutting logs into bars

after they are cut into bars, we cure on our bakers racks until time to box and label!

curing bars of soap!

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About faerie

Faerie Made is a woman-owned business located in the Blue Ridge Mountains of North Carolina. Come experience our artisan natural soaps, body care and botanical perfumes. Life is short, live it to the fullest. I do!
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13 Responses to Soap Day

  1. Kay says:

    Oh my! Seeing all that beautiful soap makes my heart go pitter patter. Thanks for sharing your process. It’s always fun to see how other soapmakers do it.

    Kay
    The Rustic Cottage

  2. Joanna says:

    oh how I envy your equipment: the molds and baker’s racks. I never have enough molds or storage space on my shelves. I am expanding in my soapy biz which I love… but check you out. I love it! Thank you for showing us your process!!

    Very fun to see it :D

    Joanna at The Soap Bar blog

  3. faerie says:

    i’m glad you all enjoyed it. sometimes it’s fun to see how others do it.

  4. Thank you for taking us through your soaping process! I always love to see how other soapers do it. Your bar cutter looks super cool by the way!

  5. Jennifer says:

    Wow! Thank you for sharing! I want some of those moulds! Wow – are those silicon liners? Would you share where you got them? And your log splitter and cutter? Your soap looks gorgeous!! xo Jen

  6. faerie says:

    yes they are silicone! They aren’t too cheap, but the investment was so worth it. On soap day, I make soap, pour it, then next day I peel and unmold. It’s nice.

  7. Anita says:

    Love your website, where did you get the moulds and woodsplitter etc – they look ideal.

  8. faerie says:

    the molds came from upland soap factory, but they are out of business. the splitter and cutter are from for crafts sake.

  9. Anita says:

    Thanks for that, have ordered the ‘tank’ and seriously considering the log splitter. Are you happy with the one wire? I’m not sure wether or not I should go with the 4 wires? Shame about Uplands, those boxes and silicone liners look great. We line our boxes with paper which is a chore!! Lastly, I want to thank you for your advice, my friend and I have been making soap for only 6 months and we LOVE the room temp. method. We praise you everytime we make soap as it is so much easier this way. I have officially put the thermometers AWAY!!!

  10. faerie says:

    there is no need for thermometers once you’ve done this a few times. It really speeds up the process!

  11. T.A. Helton says:

    Love seeing your process. It seems every soaper does it a little different. Might have to try not heating my oils/adding the hot lye mixture next around. Thanks for the post!

  12. riverhouse says:

    Where did you get your box molds and log splitter?

  13. faerie says:

    Molds are from upland soap factory now out of business and cutter and log splitter from for crafts sake.

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